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Carton and Pallet Configuration Guide for Air Bar Aero 2
Published 2026 · VapeWholesaleHub trade desk
Carton and pallet configuration decides how much of every Aero 2 order arrives saleable rather than damaged.
What follows is a practical view of carton and pallet configuration for the Aero 2, written for people who place repeat orders rather than one off buys.
Cash flow is the quiet constraint behind carton and pallet configuration: the cheapest option is rarely the one that frees the most working capital.
Why carton and pallet configuration matters on the Aero 2
Inner tray counts should be chosen so a single carton matches a realistic week of counter sales.
Keeping a short internal note on carton and pallet configuration for each SKU pays for itself the first time a dispute arises over the Aero 2.
Pallet patterns that interlock reduce movement damage on long road legs.
Reference specification
| Item | Value |
|---|---|
| Model | Aero 2 |
| Brand | Air Bar |
| Category | Local Supply |
| Battery | 1300 mAh |
| Output range | 8-25 W |
| Capacity | 5.0 ml |
| Charging | USB-C fast charge |
| Coil options | 0.4 / 0.6 ohm |
| Carton quantity | 50 units |
A printed carton label with SKU and batch shortens goods inward time considerably.
Practical notes for buyers
Retail staff rarely ask about carton and pallet configuration directly, but their questions almost always lead back to it.
The most common mistake is optimising for the first order instead of the fourth, which is where Aero 2 economics actually settle.
Checklist
- Agree in advance who pays for return freight on a defect claim.
- Confirm the exact configuration in writing before the deposit is paid.
- Check carton quantities against the commercial invoice line by line.
- Verify that artwork matches the approved compliance template.
- Record the arrival condition with photographs on the day of delivery.
- Keep certificates current and filed against the exact model name.
Commercial terms
Most long running accounts settle into a rhythm of monthly top ups with one larger seasonal build per year.
Lead times are a function of component availability as much as factory capacity, so buffers should reflect both.
| Volume tier | Indicative unit level | Lead time |
|---|---|---|
| Carton (197 units) | Tier 1 | 14-21 days |
| Pallet (1644 units) | Tier 2 | 14-21 days |
| Container (19354 units) | Tier 3 | 7-12 days |
Frequently asked questions
How should a Aero 2 carton be configured?
Match inner tray quantity to roughly a week of counter sales, then set master carton and pallet counts around it.
Do you support long term supply agreements?
Yes, rolling agreements with defined review points work better for both sides than rigid annual commitments.
How quickly can a repeat order be produced?
For established configurations production typically runs two to four weeks, with transit on top depending on the chosen method.
Can packaging be adjusted for our market?
Artwork localisation is straightforward; structural changes need larger volumes and a longer lead time.
Final word
A short quarterly review of these points will keep the Aero 2 range healthy without consuming the week.
Trade enquiry
Quotations, samples and artwork files are available on request. Please state model, quantity per SKU, destination and target delivery window.
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